How to use plate and tube integrated laser cutting machine to unlock the code of precision and efficiency?
Publish Time: 2024-12-31
Plate and tube integrated laser cutting machine is an efficient equipment that integrates the functions of plate and tube cutting. It achieves the dual advantages of high precision and high efficiency by combining advanced laser technology, CNC system and precision mechanical design.
1. Understanding and optimizing equipment characteristics
Understanding equipment performance: First of all, it is necessary to have an in-depth understanding of the performance parameters of plate and tube integrated laser cutting machine, including laser power, cutting speed, positioning accuracy, repeated positioning accuracy, etc., so as to select appropriate process parameters according to different processing requirements.
Optimize processing parameters: For different materials and thicknesses, adjust parameters such as laser power, cutting speed, focus position, etc. to achieve the best cutting quality and efficiency.
2. Processing path planning
Reasonably arrange the processing sequence: By optimizing the processing path, reduce the moving time and empty stroke of the machine, and improve production efficiency.
Use intelligent typesetting software: Use intelligent typesetting software to automatically arrange the layout of parts on the plate, maximize material utilization, and reduce waste.
3. Improve material fixation and positioning accuracy
Precision fixture design: Design and use high-precision fixtures and fixtures to ensure the stability and positioning accuracy of materials during processing.
Automatic focus and positioning system: Use the automatic focus and positioning system to ensure that the laser head is accurately aligned with the processing position and improve cutting accuracy.
4. Regular maintenance and calibration
Regular inspection and maintenance: Regularly clean optical components such as lasers, reflectors, and focusing mirrors to ensure smooth light paths and laser output quality.
Calibrate machine tool accuracy: Regularly calibrate the mechanical accuracy and positioning accuracy of machine tools to ensure long-term stable high-precision processing.
5. Operator training and skill improvement
Professional training: Provide professional training for operators to enable them to master the operation methods and maintenance skills of the equipment.
Continuous learning: Encourage operators to learn new technologies and processes, continuously improve their skills, and better utilize the potential of the equipment.
6. Data monitoring and analysis
Data acquisition and monitoring: By installing sensors and monitoring systems, real-time equipment operation data is collected to monitor various indicators during the processing process.
Data analysis and optimization: Analyze the collected data, find out the factors that affect the accuracy and efficiency, and take corresponding optimization measures.
7. Select the appropriate auxiliary gas
Gas selection: According to different materials and cutting requirements, select the appropriate auxiliary gas (such as oxygen, nitrogen, etc.) to improve the cutting speed and quality.
Gas flow control: Reasonably control the gas flow to ensure the uniform distribution of gas during the cutting process to avoid gas waste and adverse effects.
8. Innovative processing technology
Develop new processes: Explore and develop new laser cutting processes, such as high-speed flight cutting, mixed gas cutting, etc., to improve processing efficiency and quality.
Multitasking: Utilize the versatility of the equipment to achieve simultaneous or alternating processing of plates and tubes and improve the utilization rate of the equipment.
Through the above measures, the potential of the plate and tube integrated laser cutting machine can be fully tapped to achieve a significant increase in production efficiency while ensuring high precision, thereby unlocking the "double high password" of precision and efficiency.
